Sustainable Vape Liquid Filling & Packaging Solutions

The global vape industry faces a sustainability reckoning. With 130 million disposable devices discarded weekly 1 and EU battery regulations mandating replaceable batteries by 2025 1, brands need packaging solutions that merge precision with planet-first innovation. YSTEK's vape liquid filling lines deliver exactly this – while future-proofing your production.

Why Sustainability Drives Vape Packaging Innovation

Regulatory Pressure: EU's 2025 battery rules require easy disassembly for recycling 1.

Consumer Demand: 52–58% carbon reduction achievable through material redesign (e.g., recycled PET, PCR plastics) 1.

Waste Crisis: 10 tons of lithium batteries trashed annually from vapes – equal to 1,200 EV batteries 1.

YSTEK's Eco-Conscious Filling Line Technology

Our Oil Filling Systems integrate:

Precision Dosing: ±1% fill accuracy using ceramic/gear pumps, eliminating waste.

Zero-Fault Packaging:

Automatic rejection of bottles with missing seals or faulty caps.

Real-time resistance testing (e.g., 4-station testers for coil integrity).

Modular Design: Connect to labelers, shrink sleeve machines, or box packers for end-to-end automation.

Sustainability Engineering in Action

Material Reduction: Replace metal/plastic with recyclable paperboard (inspired by FEELM's 60% plastic reduction model 1).

Energy Efficiency: Servo motors cut power use by 30% vs. conventional fillers.

Compliance-Ready: Equipment pre-configured for child-resistant (CR) packaging and easy battery removal per 2025 EU rules 69.

Case Study: Streamlining Global Compliance

A European client reduced packaging waste by 45% after integrating our line with:

PCR plastic trays (certified by FSC/PEFC).

Laser marking for batch tracking.

Weight verification systems to prevent overfilling penalties.